Литье под давлением микрофтдилного чипа LB6737

Injection Molding Microfluidic Chip Mold Description

Injection molding technology is an ideal solution for the mass production of microfluidic plastic chips, offering efficiency, precision, and cost-effectiveness. This manufacturing process involves injecting molten plastic into a precision mold, which is then cooled and cured to form the final microfluidic chip. Designed for high-volume production, injection molding ensures the consistent production of chips with precise sizes and shapes, guaranteeing the reliability and stability required for biomedical, chemical analysis, and laboratory research applications.

Our Injection Molding Microfluidic Chip Molds are designed to optimize production efficiency, reduce manufacturing costs, and enhance the quality of the chips. With advanced mold design and manufacturing techniques, we provide molds that enable high-precision, rapid cooling, and reliable mass production of microfluidic chips. Ideal for bulk production, these molds are engineered for long-term performance, ensuring the creation of high-quality microfluidic chips that meet the demanding needs of various industries.

Injection Molding Microfluidic Chip Mold Applications

·          Biomedical Research: Used to fabricate microfluidic chips for applications such as cell culture, genomic analysis, and diagnostic testing.

·          Point-of-Care Diagnostics: Essential for the production of portable diagnostic devices for rapid medical testing at the point of care.

·          Chemical Analysis: Enables the creation of microfluidic systems for chemical detection, analysis, and monitoring.

·          Lab-on-a-Chip Systems: Widely used in the development of integrated systems that perform multiple laboratory functions on a single chip, such as PCR amplification and biochemical assays.

Injection Molding Microfluidic Chip Mold Packaging

Our products are packaged in customized cartons of various sizes based on the material dimensions. Small items are securely packed in PP boxes, while larger items are placed in custom wooden crates. We ensure strict adherence to packaging customization and the use of appropriate cushioning materials to provide optimal protection during transportation.

Packaging: Carton, Wooden Box, or Customized.

Kindly review the packaging details provided for your reference.

Manufacturing Process

1.       Preparation Process

(1)    Select Suitable Plastic Material: Choose the appropriate plastic raw material based on performance requirements.

(2)    Design and Manufacture Precision Molds: The mold design significantly impacts the quality and performance of the final product.

(3)    Injection and Cooling: Melt the selected plastic at high temperatures, inject it into the mold, and rapidly cool and cure it using a cooling system.

(4)    Post-Processing: Remove the molded microfluidic plastic chips for testing, packaging, and quality control.

2.       Testing Method

(1)    Chemical Composition Analysis - Verified using techniques such as GDMS or XRF to ensure compliance with purity requirements.

(2)    Mechanical Properties Testing - Includes tensile strength, yield strength, and elongation tests to assess material performance.

(3)    Dimensional Inspection - Measures thickness, width, and length to ensure adherence to specified tolerances.

(4)    Surface Quality Inspection - Checks for defects such as scratches, cracks, or inclusions through visual and ultrasonic examination.

(5)    Hardness Testing - Determines material hardness to confirm uniformity and mechanical reliability.

Please refer to the SAM testing procedures for detailed information.

Injection Molding Microfluidic Chip Mold FAQs

Q1. What is an Injection Molding Microfluidic Chip Mold?

An injection molding microfluidic chip mold is a precision mold used in the injection molding process to manufacture microfluidic chips. These molds create the intricate microchannels and structures needed for fluid manipulation at the microscale.

Q2. What materials are commonly used for microfluidic chip molds?

Common materials for microfluidic chip molds include S136 steel for durability and Borofuse special materials for enhanced performance and precision.

Q3. What is the typical line size achievable with these molds?

The molds can achieve a line size of ≥30 μm, allowing for the creation of highly detailed microstructures necessary for microfluidic devices.